Suppport / Services

Technical Assistance

With customer Satisfaction at its TOP Priority, TPPL has always maintained its post-sale commitments irrespective of geographical boundaries to ensure maximum uptime at customer’s end. TPPL supports all means of communication and technology to stay connected with its clients in order to listen to their queries and assist them in resolving their issues.

Our Technical Support Cell has a team of Technical Experts, always with full preparedness to take customer calls for any Technical Assistance required.

Consulting

We are a different kind of Consultant in the market. Our Base of Providing Consultancy is to Increase our Customer’s Profit by Reducing the Cost of Production & Achieving the highest level of Quality. This single line speaks everything about us. We will continuously do a lot of things together like Preparing customized production charts, Technical parameter charts for machineries, Quality monitoring charts, Preventive maintenance charts with scheduling, Shop floor training to achieve the best, Periodical Presentations to key persons of the factory about latest developments & Technology. We also take entire Package of Consultancy- right from the Machine Selection to Final Quality Product Manufacturing.

We Provide Consultancy for following requirements of our Valuable Customers

Technical Consultancy to setup New Plant / Project :

We provide total Technical Consultancy package starting from Plant & Machinery Selection with respect to Customer’s Product and Production Requirement to Commercial Production of the same.

Technical Assistance for Successful Installation & Commissioning of Plant & Machinery:

We also Undertake Work for Technical Supervision & work for Erection & Commissioning of all Machineries & Plant.

Technical Consultancy for new Product Development:

We provide Assistance & Technical Consultancy for New Product Development & Generating Manufacturing setup in existing setup for the same Product.

Providing Technical Training:

We are also providing Technical Awareness & Training programs for shop floor Technical Personals. Which includes Ideal Plant & Machinery operating system, & Ideal processing conditions, To maintain charts for Quality & Production, for preventing Maintenance programs, etc...

Three Dimensional Assessment for Plant & Machinery to Reduce Cost of Production:

In current scenario processor can’t do anything on their raw material purchase price & more over less sales price of finished product. The only left out thing, where they can do something is In-house Production System to decrease the Cost of Production. To getting down the cost of Production, We do three Dimensional Assessment of Machineries:

  • Production Optimization
  • Minimum usage of Power
  • Wastage Management

Formulas

  1. Picks per minute = cam RPM x Number of shuttles
  2. Weaving Ring I.D = 2 x fabric Dfl. (mm) OR = 2 x fabric Dfl. x 25.4/ 3.14 (inch)

  3. Elongation = Increase in length x 100 / Initial sample length
  4. Number of warp = 2 x fabric Dfl x Warp Mesh (Inches)

    = 2 x fabric Dfl x Warp Mesh /10 ( Fabric Dfl = centimeter, Warp Mesh= DM )

  5. Fabric Production = 1.54 x pick/minute/Weft mesh (inches)

    = 6 x pick/minute/weft mesh (DM)

  6. Fabric GSM = Warp mesh x Warp Denier + Weft mesh x Weft Denier/228.6
  7. Bags Weight = 50.8 x fabric Dfl x Cut length x Warp mesh x Warp Denier + Weft mesh x Weft Denier/ 90,00,000

    = Fabric Dfl. x Cut length X GSM/ 5000 ( warp mesh and weft mesh in inches, fabric dfl and cut length in inches)


» For PP Unlaminated Fabric

For Example, If you want to Produce 60cm x 90cm single fold bottom stitch 90 gram bag.
For Production you need Two Things
1. Cut Length and
2. Denier

  1. For Cut Length :
    Your Bag Length is 90cm + 4cm for single fold = 94cm is your final length. Width will remain same = 60cm.
  2. For Denier :
    Now, we have to calculate Sq. Meter of Bag. = Length x (Width x 2) in meter

    = 0.94 x ( 0.6 x 2 ) { cm/100 = meter }

    = 1.128 sq. meter.

  3. So, your 90gm Bag weight is of 1.128 sq.meter. i.e. GSM of the Bag is 90/1.128 = 79.79 GSM
  4. Now, follow below Thumb Rule Table for How much denier to set in Tape Plant ?

Mesh Size Denier/GSM
8 x 8 13.33
9 x 9 12.22
10 x 10 11.11
12 x 12 09.26
14 x 14 07.93

Base Thumb Rule taken is 1000 Denier = 90 GSM

Now, Coming to our Bag Sample, for 10x10 Mesh, We have to Produce 11.11 (As per Table) x 79.79 GSM of the Bag = 887 Denier in the Plant.